Polycarbonate (PC) Granular Raw Materials for Medical Equipment And Pharmaceutical Applications

Dongguan Forever Co.,Ltd is the manufacture of the China origin cheap UV stablized PC polycarbonate Granules Polymer Resin

HPS7-XH is a low flow polycarbonate (PC) with a melt flow rate (MFR) of 5 at 300°C/1.2kg. It has been specifically designed for use in medical devices and pharmaceutical applications, meeting the biocompatibility requirements of ISO 10993 or USP Class VI standards. The material is compatible with gamma and e-beam sterilization methods and includes a mold release agent. Moreover, it complies with our healthcare management of change policy for added assurance.


General

Form

  Resin Pellets



Feature

  Biocompatible



  Steam Sterilization 


 X-Ray Sterilizable

Medical Disinfection  

Application



  Low Flow

  Gamma Sterilizable


  E-Beam


  Eto Sterilization

Usage

  Appliances

  Medical

  Fluid Handling

  Oil/Gas Applications

Physical

Nominal Value

Test Method

Density / Specific Gravity


1.20 g/cm³

1.19 g/cm³


ASTM D792

ISO 1183

Melt Mass-Flow Rate, MFR


ASTM D1238

300 °C;1.2 kg

5.0 g/10min


300 °C;5 kg

24 g/10min


Melt Volume-Flow Rate, MVR(300 °C;1.2 kg)

5.00 cm³/10 min

ISO 1133

Molding Shrinkage, Flow, Tensile Bar

0.50 - 0.70 %

Internal Method

Molding Shrinkage, Across Flow(3.2 mm)

0.50 - 0.70 %

Internal Method

Molding Shrinkage, Flow(3.2 mm)

0.50 - 0.70 %

Internal Method

Water Absorption(24 hr)

0.14 %

ASTM D570

Water Absorption, Saturation(23 °C)

0.26 %

ISO 62

Water Absorption, Equilibrium(50% RH;23 °C)

0.10 %

ISO 62

Mechanical

Nominal Value

Test Method

Tensile Modulus



50 mm/min

2270 MPa

ASTM D638


2450 MPa

ISO 527-2/1

Tensile Strength, Yield



50 mm/min;Type I

62.0 MPa

ASTM D638


61.0 MPa

ISO 527-2/50



Tensile Strength, Break



50 mm/min;Type I

72.0 MPa

71.0 MPa

ASTM D638

ISO 527-2/50

Tensile Elongation, Yield



50 mm/min;Type I

6.5 %

5.9 %

ASTM D638

ISO 527-2/50

Tensile Elongation, Break



50 mm/min;Type I

130 %

130 %

ASTM D638

ISO 527-2/50

Flexural Modulus



1.3 mm/min;50 mm;Span

2340 MPa

ASTM D790

2 mm/min

2200 MPa

ISO 178

Flexural Stress, at Yield(2 mm/min)

95.0 MPa

ISO 178

Flexural Stress, Yield(1.3 mm/min;50 mm;Span)

100 MPa

ASTM D790

C harpy Notched Impact Strength

-30 °C;80

23 °C;80


15 kJ/m²

75 kJ/m²

ISO 179 1eA

C harpy Unnotched Impact Strength

-30 °C;80

23 °C;80


No Break

No Break

ISO 179 1eU

Notched Izod Impact



-30 °C

790 J/m

ASTM D256

23 °C

940 J/m

ASTM D256

-30 °C;80*10*3 mm

15 kJ/m²

ISO 180/1A

23 °C;80*10*3 mm

75 kJ/m²

ISO 180/1A

Unnotched Izod Impact



23 °C

2700 J/m

ASTM D4812

-30 °C;80*10*3 mm

No Break

ISO 180/1U

23 °C;80*10*3 mm

No Break

ISO 180/1U

Instrumented Dart Impact, Total Energy(23 °C)

82.0 J

ASTM D3763



Thermal

Nominal Value

Test Method

Deflection Temperature Under Load, Unannealed



0.45 MPa;3.2 mm

141 °C

ASTM D648

0.45 MPa;6.4 mm

141 °C

ASTM D648

1.8 MPa;3.2 mm

129 °C

ASTM D648

1.8 MPa;6.4 mm

132 °C

ASTM D648

80*10*4 mm;1.8 MPa;4 mm;64 mm;Span

128 °C

ISO 75-2/Af

Vicat Softening Temperature



50 °C/h;50 N;Rate A;Loading 2

145 °C


146 °C

ISO 306/B50;ASTM D1525

ISO 306/B120

Ball Pressure Test(73 - 77 °C)

Pass

IEC 60695-10-2

CLTE, Flow(-40 - 40 °C)

6.6E-5 cm/cm/°C

ASTM E831;ISO 11359-2

CLTE, Transverse



-40 - 40 °C

7.5E-5 cm/cm/°C

ASTM E831

-40 °C

7.5E-5 cm/cm/°C

ISO 11359-2

Processing


Nominal Value

Drying Temperature<Injection>


120 °C

Drying Time<Injection>


3.0 - 4.0 hr

Suggested Max Moisture<Injection>


0.020 %

Suggested Shot Size<Injection>


40 - 60 %

Rear Temperature<Injection>


290 - 310 °C

Middle Temperature<injection>


300 - 320 °C

Front Temperature<Injection>


310 - 330 °C

Nozzle Temperature<Injection>


305 - 325 °C

Processing Temp, Melt<Injection>


310 - 330 °C

Mold Temperature<Injection>


80 - 115 °C

Back Pressure<Injection>


0.300 - 0.700 MPa

Screw Speed <Injection>


40 - 70 rpm

Vent Depth <Injection>


0.025 - 0.076 mm

Drying Time, Cumulative<Injection>


48 hrs




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